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Engineered to withstand the rigors of the process environment, Insitec Spray uses laser diffraction technology to measure droplets and dry particles from 0.1 µm to 2500µm. Capable of measuring even highly concentrated sprays and aerosols, Insitec Spray delivers real-time monitoring and control, 24/7.
Insitec Spray particle size analyzers deliver fully automated, in situ, real-time particle size measurement for sprays and aerosols. They are used to monitor conditions in wind tunnels and atmospheric chambers, to characterize domestic aerosols and personal care products, and to monitor batch and continuous processes such as spray drying.
Integration with existing control platforms to simplify development of automated control protocols
High reliability of >95% with little downtime, minimal maintenance and maximum ROI
Easy-to-use software and fully automated operation to minimize training requirements and release operator time
Base model hardware manufactured to GAMP5 standards and compatible with CIP/SIP requirements to meet specific manufacturing specifications
All Insitec installations are tailored to the unique requirements of the application. They range from simple at-line, manually-fed systems to fully automated, validated on-line solutions for continuous monitoring and multivariate control.
Malvern Panalytical works in partnership with its customers, providing expertise, hardware and software, where and when it’s needed. This ensures cost-effective, successful project implementation and a positive return on investment.
The success of process analysis depends on detailed consideration of three critical components:
Insitec systems are items of process equipment and operate within the plant environment. Getting the interface between the instrument and the plant right is essential for long-term, trouble-free operation.
Malvern Panalytical has proven technology for a wide range of spray applications. Insitec Spray at-line systems run alongside the process and have a manual interface. For automated continuous operation the Insitec is installed in the process.
Insitec Spray has flexible configuration options that make the transmitter and detector easy to position around the spray or aerosol with minimal engineering. Both pilot- and commercial-scale applications can be handled. A well-designed in-line interface ensures that the analyzer runs reliably with minimal maintenance without disrupting the process.
Insitec systems use the technique of laser diffraction to rapidly measure particle size. Working with spray systems, complete particle size distributions are measured in less than a second, giving instantaneous monitoring. Even fine temporal fluctuations in spray patterns can be tracked effectively.
Insitec Spray directly measures the spray or aerosol, which may have a very high particle concentration. Patented multiple scattering algorithms handle the effect of concentration on measured particle size, mathematically correcting for the effect of source light interacting with several particles before detection, not just one; an effect that is more prevalent at high concentrations. The result is reliable particle size information even for the most concentrated of sprays and aerosols.
Insitec produces reliable, timely and complete data, reporting full particle size distributions. These data provide a secure foundation for better process control whether that control is manual or automated.
Insitec systems are integrated within the process plant. Typically they are operated from a centralized control room and the measurement results drive routine decision making. Powerful software packages make integration and data interpretation straightforward.
Malvern Link II software provides the functionality required to integrate an Insitec within the existing control system and to automate process control. It allows operation from either a dedicated PC or from existing control mimics. Malvern Link II is not confined only to Insitec integration; it also eases integration with other instrument types, simplifying multivariate control.
RTSizer software presents measurement data in a clear, accessible way. Results reporting can be tailored to industry and customer norms to improve information flow. Insitec data are used to:
Because complete particle size distributions are reported, monitoring and control can be based on whichever size fraction is of interest (e.g. fines, 3-30 µm fraction, amount of material over 200 µm). Insitec data drives optimized manual control strategies and enables automation of process control, delivering substantial economic returns.
Insitec Spray is capable of measuring even highly concentrated sprays and aerosols, delivering real-time monitoring and control.
Flexible configuration simplifies installation on the process with options for:
| Measurement type | Particle size |
|---|---|
| Measurement range | 0.1 to 2500µm |
| Measurement principle | Laser diffraction |
| Optical models | Mie theory |
| Accuracy | ±2% on Dv(50) reported using the verification reticle |
| Power | 100/240V |
|---|---|
| Enclosure rating | IP65 |
| Operating platforms | 10 bar (g) |
| Software | RTSizer (for instrument control) Malvern Link II (for system automation and data link) |
| Maximum distance from instrument to PC | 500m (up to 2 km using fiber optics) |
| Temperature | 10°C – 70°C |
|---|---|
| Humidity | 35% - 80% (non-condensing) |
A variable path length particle sizing sensor that offers maximum flexibility for spray and aerosol applications, delivering reliable, continuous monitoring 24/7. Suitable for droplets or particles from 0.1 to 2500µm with an intrinsically safe option for zoned hazardous environments.
A variable path length particle sizing sensor that offers maximum flexibility for the continuous monitoring of powders which flow freely, unconfined by vessels or pipework. Suitable for measuring particles from 0.1 to 2500µm.
Engineered to withstand the rigors of the process environment, Insitec Spray for pharmaceutical industry applications provides a robust, proven PAT solution for measuring particles from 0.1 to 2500 µm. Insitec Spray laser diffraction analyzers can be configured to measure sprays and aerosols in most processes, delivering real-time monitoring and control 24/7, with options for gas or dust zoned hazardous environments.
Version number: MAN0311-06-EN-00
Version number: MAN0663-01
Version number: MAN0662-01-EN
Version number: MAN0484-02-EN
Version number: MAN0472-03
Version number: MAN0470-03-EN
Version number: MAN0471-03-EN
Version number: MAN0473-03-EN
Version number: MAN0304G-3-0
Version number: MAN0351G-2-0
Version number: MAN0304F-3-0
Version number: MAN0351F-2-0
Version number: MAN0304-3-1
Version number: MAN0440-1-1
Version number: MAN0375-1-0
Version number: MAN0467-1-0
Version number: MAN0468-1-0
Version number: MAN0466-1-0
Version number: MAN0311-04-DE-01
Version number: MAN0311-04-FR-01
Version number: OP-IPP70-nov11
Version number: HW-IPP70-nov11
Insitec 2000 RT Sizer software
Insitec 2000 RT Sizer software
Insitec 2000 RT Sizer software
Malvern Link II Software
Malvern Link II Software
Malvern Link II Software
Malvern Link II Software
Malvern Link II Software
Malvern Link II Software
Malvern Link II Software
Bug fix enabling updates to IMDdata values from WinWrap script in customer data converter
Malvern Link II Software
To ensure that your instrument remains in top condition and performs on the highest level, Malvern Panalytical offers a wide range of services. Our expertise and support services assure an optimal functioning of your instrument.
Service for a lifetime
Adding value to your processes
Spray and aerosol particle analysis. Fully automated, in situ, real-time measurement. Tailored to your unique application.