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An on-line X-ray diffraction (XRD) instrument, created by experts from Malvern Panalytical in partnership with leading innovator Hyundai Steel.
With its first-class tube, detector, and software, the instrument allows steel production managers to benefit from continuous, real-time monitoring during steel galvannealing operations.
Quality measurements from our industry-first instrument mean you can cut down on errors, waste, and energy usage, as well as maximize precious uptime on your production line.
Reduced process errors and waste: Monitoring your galvannealing process improves precision and reduces the need to re-melt your steel coil
Maximized uptime: On-line XRD provides on-line results in real time – enabling you to keep production running and allowing lab staff to focus on other tasks
Improved cost efficiency: Reduce your raw material and energy usage, maximize productivity by improving your uptime, and sell your steel for the highest possible price
Quick and easy set-up: On-line XRD can be installed in a single day, for example during planned maintenance, getting you up and running with no disruption to your production process
Lower environmental impact: With On-line XRD, you can avoid the wasted energy and raw materials that come with re-melting your steel coil, helping you meet the growing demand to reduce the environmental impact of your operations
Crystallographic data from XRD are ideal for analyzing galvannealed steel – but with Malvern Panalytical on-line XRD there’s no need to wait eight hours for the results of an off-line sample. Our game-changing on-line solution means you can monitor critical process parameters in real time, from crystallographic phase composition to layer thickness. Plus, this instrument provides close-to-lab-quality sensor measurements, so you know you’re getting results you can rely on.
All this enables you to more quickly identify and resolve any problems in your steel galvannealing, gaining important time, energy, and materials savings: great news not only for your site’s cost efficiency but also for the environment.
| Sample loading | External sample loading
Internal sample loading |
|---|---|
| Sample types | Circular samples ø16 mm, ø32 mm, and ø50 mm
Rectangular samples 40 x 70 mm and 50 x 245 mm |
| Sample changing | Manual (external loading) 3 position sample changers for circular samples up to ø32 mm (internal loading)
Up to 3 reference sample positions
Integrated webcam |
| Anode material | Empyrean type, Cu, Co and Cr |
|---|---|
| Focus | Focus size 0.4 mm x 12 mm (LFF) |
| X-ray tubes | Construction of X-ray tube Ceramic insulation |
| Generator | Cu-radiation: 45 kV and 40 mA @ 1800 W
Co-radiation: 40 kV and 40 mA @ 1600 W
Cr-radiation: 30 kV and 55 mA @ 1650 W |
| Tube housing | The tube housing is Pb-free. Patented design with CRISP* (corrosion-resistant incident smart beam path) technology.
CRISP technology prevents corrosion in the incident beam path caused by X-ray-induced ionized air.
Patent no. US 8437451 B2 |
| Dimensions | 695 x 1015 x 468 mm |
|---|---|
| Weight | +/- 200 kg |
| Safety | X-safe controller PCA: less than 1 microSv/hr at 10cm distance from the outside surface of the box |
| International standards | CE |
| Dust protection | Box over pressured with compressed filtered air |
| External cooling water supply | Yes |
| Compressed air supply | 4-6 bar |
| Power Supply | 230V 1ph 32A |
| Alignment | Delivered factory-aligned |
| Computer | External |
| Operation | External via customized UI |
| Interface | LAN |
Please contact support for the latest user manuals.
Please contact support for the latest software version.
To assure that your instrument remains in top condition and performs on the highest level, Malvern Panalytical offers a wide range of services. Our expertise and support services assure an optimal functioning of your instrument.
Service for a lifetime
Adding value to your processes
An on-line X-ray diffraction (XRD) instrument, created by experts from Malvern Panalytical in partnership with leading innovator Hyundai Steel.
With its first-class tube, detector, and software, the instrument allows steel production managers to benefit from continuous, real-time monitoring during steel galvannealing operations.
Quality measurements from our industry-first instrument mean you can cut down on errors, waste, and energy usage, as well as maximize precious uptime on your production line.
Reduced process errors and waste: Monitoring your galvannealing process improves precision and reduces the need to re-melt your steel coil
Maximized uptime: On-line XRD provides on-line results in real time – enabling you to keep production running and allowing lab staff to focus on other tasks
Improved cost efficiency: Reduce your raw material and energy usage, maximize productivity by improving your uptime, and sell your steel for the highest possible price
Quick and easy set-up: On-line XRD can be installed in a single day, for example during planned maintenance, getting you up and running with no disruption to your production process
Lower environmental impact: With On-line XRD, you can avoid the wasted energy and raw materials that come with re-melting your steel coil, helping you meet the growing demand to reduce the environmental impact of your operations
Crystallographic data from XRD are ideal for analyzing galvannealed steel – but with Malvern Panalytical on-line XRD there’s no need to wait eight hours for the results of an off-line sample. Our game-changing on-line solution means you can monitor critical process parameters in real time, from crystallographic phase composition to layer thickness. Plus, this instrument provides close-to-lab-quality sensor measurements, so you know you’re getting results you can rely on.
All this enables you to more quickly identify and resolve any problems in your steel galvannealing, gaining important time, energy, and materials savings: great news not only for your site’s cost efficiency but also for the environment.
| Sample loading | External sample loading
Internal sample loading |
|---|---|
| Sample types | Circular samples ø16 mm, ø32 mm, and ø50 mm
Rectangular samples 40 x 70 mm and 50 x 245 mm |
| Sample changing | Manual (external loading) 3 position sample changers for circular samples up to ø32 mm (internal loading)
Up to 3 reference sample positions
Integrated webcam |
| Anode material | Empyrean type, Cu, Co and Cr |
|---|---|
| Focus | Focus size 0.4 mm x 12 mm (LFF) |
| X-ray tubes | Construction of X-ray tube Ceramic insulation |
| Generator | Cu-radiation: 45 kV and 40 mA @ 1800 W
Co-radiation: 40 kV and 40 mA @ 1600 W
Cr-radiation: 30 kV and 55 mA @ 1650 W |
| Tube housing | The tube housing is Pb-free. Patented design with CRISP* (corrosion-resistant incident smart beam path) technology.
CRISP technology prevents corrosion in the incident beam path caused by X-ray-induced ionized air.
Patent no. US 8437451 B2 |
| Dimensions | 695 x 1015 x 468 mm |
|---|---|
| Weight | +/- 200 kg |
| Safety | X-safe controller PCA: less than 1 microSv/hr at 10cm distance from the outside surface of the box |
| International standards | CE |
| Dust protection | Box over pressured with compressed filtered air |
| External cooling water supply | Yes |
| Compressed air supply | 4-6 bar |
| Power Supply | 230V 1ph 32A |
| Alignment | Delivered factory-aligned |
| Computer | External |
| Operation | External via customized UI |
| Interface | LAN |
Please contact support for the latest user manuals.
Please contact support for the latest software version.
To assure that your instrument remains in top condition and performs on the highest level, Malvern Panalytical offers a wide range of services. Our expertise and support services assure an optimal functioning of your instrument.
Service for a lifetime
Adding value to your processes
Maximize your uptime with fast on-line steel analysis. Ready for your production line. A game changer for steel production.